Standard Operating Procedures, Templates and Manuals
Part 1: Standard Operating Procedures
1.1: GMP Quality Assurance and Compliance Procedures
- QMS-005 How to Write Standard Operating Procedure
- QMS-010 All Documents – Classification, Definition and Approval Matrix
- QMS-015 GMP Quality Documentation Management and Change Control
- QMS-020 Documentation Rule for GMP Documents
- QMS-025 GMP Quality Documentation – Control, Tracking and Distribution
- QMS-030 Preparation, Maintenance and Change Control of Master Documents
- QMS-035 Pharmaceutical Deviation Report System
- QMS-040 Shelf Life of Product
- QMS-045 Vendor Selection and Evaluation Procedure
- QMS-050 Vendor Certification Procedure
- QMS-055 Pharmaceutical Product Complaint Procedure
- QMS-060 Annual Product Review
- QMS-065 Manufacturing Rework Procedure
- QMS-070 Responsibility of Authorized Person
- QMS-075 Procedure for Product Identification and Traceability
- QMS-080 GMP Audit Procedures
- QMS-085 Example of Checklist for Batch Documentation
- QMS-090 Evaluation of Batch Documentation and Release for Sale
- QMS-095 GMP Training Procedure
- QMS-100 How to Write GMP Training Materials
- QMS-105 House Keeping Audit Procedure
- QMS-110 Management and Control of Contract Work
- QMS-115 Criteria for Sourcing of Raw Materials, Packaging Components & Imported Finished Goods
- QMS-120 Quality Concern Investigation Process
- QMS-125 Change Management System
- QMS-130 Cross Functional Investigation
- QMS-135 Quality Risk Management Techniques
- QMS-140 Root Cause Analysis Investigation Procedure
- QMS-145 Classification of Defects in Manufacturing Operation
- QMS-150 Classification of defects for incoming packaging components
- QMS-155 External Audit Procedure
- QMS-160 Personal Hygiene Jewellery and Clothing Policy
- QMS-165 Good Documentation Practice
- QMS-170 Product Quality Reviews for Contract Manufactured Products
- QMS-175 Corrective and Preventative Action
- QMS-180 Quality Assurance Change Control Procedure
- QMS-185 Batch Review and Release for Supply – Non-Sterile Products
- QMS-190 Inspection, Sampling and Disposition of Incoming Goods
- QMS-195 Retention Sample Management
- QMS-200 Rejection of Materials
1.1.1: Quality Assurance Templates
- TEMPLATE-005 Raw Material Specification and Test Report Template
- TEMPLATE-080 Internal Audit Report Template
- TEMPLATE-085 Training Report Template
- TEMPLATE-090 Form Template
- TEMPLATE-095 SOP Template
- TEMPLATE-100 Quality Assurance Agreement Template
- TEMPLATE-105 Third Party Manufacture Dispatch Report Template
- TEMPLATE-110 In-House Manual Template
- TEMPLATE-115 Protocol Rework- Manufactured Finished Goods
- TEMPLATE-120 Vendor Audit Report Template
- TEMPLATE-125 Protocol Rework- In Process Manufactured Goods
- TEMPLATE-130 Position Paper Template
- TEMPLATE-135 Control Method Template
- TEMPLATE-140 Formulation Template
- TEMPLATE-145 Finished Product Specification and Test Report Template
- TEMPLATE-150 Packaging Material Specification and Test Report
- TEMPLATE-155 Bill of Materials Template
1.2: Pharmaceutical Audit Training Manuals
- Audit – 01 Auditing Principles for GMP Audit
- Audit – 02 Understanding Worldwide Regulatory Requirements
- Audit – 03 Auditing a Personnel & Training System
- Audit – 04 Auditing a Deviation Management System
- Audit – 05 Auditing a Validation System
- Audit – 06 Auditing a Change Management System
- Audit – 07 Auditing a Complaint System
- Audit – 08 Auditing a Documentation System
- Audit – 09 Auditing a Calibration, Preventative Maintenance & Housekeeping System
- Audit – 10 Auditing Computerised Systems
- Audit – 11 Auditing Utilities System
- Audit – 12 Auditing Warehouse and Distribution System
- Audit – 13 Auditing Environmental Monitoring System
- Audit – 14 Auditing Microbiology and Sterility Testing Laboratory
- Audit – 15 Auditing an Analytical Quality & Stability Testing Laboratory
- Audit – 16 Auditing a Material Handling System
- Audit – 17 Auditing an Active API Manufacturer
- Audit – 18 Auditing Packaging Material Vendors
- Audit – 19 Auditing a Packaging and Labeling Operation
- Audit – 20 Auditing an Aseptic Sterile Area
- Audit – 21 Auditing an Excipient Supplier
- Audit – 22 Auditing an Oral Solid Solution Area
1.3: Process/Cleaning/Method/Computer Validation Procedures
- VAL-005 Validation – Concept and Procedure
- VAL-010 Revalidation Procedure
- VAL-015 Method Validation Procedure
- VAL-020 Procedure for Cleaning Validation
- VAL-025 Validation of Laboratory Instruments
- VAL-030 Equipment Specification and Qualification
- VAL-035 In-House Trial Procedure
- VAL-040 Computer System Validation
- VAL-045 Impact Assessment for Computerised Systems
- VAL-050 Functional Testing Guide for Computerised System
- VAL-055 Design Qualification Guidelines
- VAL-060 Protecting Reliability of Electronic GMP Documents
- VAL-065 Cleaning, Derouging and Passivation of the Stainless Steel Parts of the Purified Water System
- VAL-070 Cleaning Validation Analytical Methods
- VAL-075 Validation Deviation Management
- VAL-080 Validation Master Plan
- VAL-085 Process Validation Guideline
- VAL-090 Equipment Validation Guideline
- VAL-095 Facility and Utility Validation Guideline
- VAL-100 Process Validation Sampling
- VAL-105 Raw Material Evaluation Process
- VAL-110 Computer Validation Guideline
- VAL-115 Process Validation for Liquid and Solid Dosage Manufacturing
- VAL-120 Cleaning Validation Guideline
- VAL-125 Guideline for the development of a Validation Project Plan
- VAL-130 Guideline For The Development of A Computer Validation Project Plan
- VAL-135 Risk Assessment for Computer Validation Systems
- VAL-140 Development of a User and Functional Requirement Specification
- VAL-145 Development of A Functional Requirement Specification for Computer Systems
- VAL-150 Conducting an Electronic Record and Signature Assessment
- VAL-155 Handling of Material Used for Trials
- VAL-160 Periodic Review of Systems and Processes
- VAL-165 Packaging Trials
- VAL-170 Guideline for the Validation of Excel Spreadsheets
- VAL-175 Validation of Autoclaves, Autoclave Loads and Cycles
- VAL-180 Heat Penetration and Heat Distribution study
- VAL-185 Guidance for the use of Risk Assessment in Validation
- VAL-190 Guideline for the Validation of Aseptic Processing
- VAL-195 Maximum Safe Carry-Over (MSCO) Determination
- VAL-200 Selection and Use of Biological Indicators during Validation Studies
- VAL-205 Management of Validation Protocols and Reports
- VAL-210 Computer Validation Master Plan
- VAL-215 Cleaning Validation Master Plan – Non Sterile Solid
- VAL-220 Cleaning Validation Master Plan – Veterinary Biologicals
- VAL-225 Procedure for Performing Steam in Place (SIP) Validation
- VAL-230 Procedure for Cleaning Validation Coverage Testing
- VAL-235 Calibration Procedure (Ice Point) for Themometers and Thermocouples
- VAL-240 Method Validation Master Plan
1.3.1: Validation Templates
- TEMPLATE-010 Cleaning Validation-Rinsing Test Template
- TEMPLATE-015 Cleaning Validation-Swab Test Template
- TEMPLATE-020 Cleaning Validation-Comparative Analysis Template
- TEMPLATE-025 Example of Installation Qualification Report
- TEMPLATE-030 Example of Operational Qualification Report
- TEMPLATE-035 Example of Operational Qualification Test Protocol
- TEMPLATE-040 Example of Performance Qualification Test Protocol
- TEMPLATE-045 Example Product Quality Risk assessment
- TEMPLATE-050 Example Validation File Index
- TEMPLATE-055 Example of Validation Plan
- TEMPLATE-060 Example of Validation Report
- TEMPLATE-065 Example EHS Audit Report
- TEMPLATE-070 Example of User Requirement Specification
- TEMPLATE-160 Example of Commissioning Plan
- TEMPLATE-165 Example of Design Qualification Protocol
- TEMPLATE-170 Example of Installation Qualification Equipment
- TEMPLATE-175 Example of Installation Qualification HVAC
- TEMPLATE-180 Example of Installation Qualification Operating Environment
- TEMPLATE-185 Example of Installation Qualification Pipework
- TEMPLATE-190 Example of Installation Qualification Utilities
- TEMPLATE-195 Example of Electrical Demand Specification
- TEMPLATE-200 Example of Instrumentation Demand Specification
- TEMPLATE-205 Example of Mechanical Demand Specification
- TEMPLATE-210 Example of HAZOP Report
- TEMPLATE-215 Example of Traceability Matrix Report
- TEMPLATE-220 Example of Validation Discrepancy Form
- TEMPLATE-225 Example of Validation Report Combined OQ_PQ
- TEMPLATE-230 Example of Project Definition Report
- TEMPLATE-235 Example of Project Evaluation and Closeout Report
- TEMPLATE-240 Example of Test Protocol Change Request Form
- TEMPLATE-245 Example of Installation Qualification Computer
- TEMPLATE-250 Cleaning Validation Interim Report Template
- TEMPLATE-255 Cleaning Validation Campaign Length Increase Protocol
- TEMPLATE-260 Cleaning Validation Protocol Template
- TEMPLATE-265 Cleaning Validation Report Template
- TEMPLATE-270 Installation and Operational Qualification Protocol Template
- TEMPLATE-275 Installation and Operational Qualification Report Template
- TEMPLATE-280 Packaging Validation Protocol Template
- TEMPLATE-285 Packaging Validation Report Template
- TEMPLATE-290 Process Validation Protocol template
- TEMPLATE-295 Process Validation Report Template
- TEMPLATE-300 Product Transfer Protocol Template
- TEMPLATE-305 Electronic Records and Signatures Compliance Assessment
- TEMPLATE-310 Impact Assessment Template for Equipment, Utility and Computer
1.4: Quality Control Analytical Laboratory Procedures
- LAB-005 Retest Dating of Raw Materials
- LAB-010 Calibration Policies for Laboratory Instruments
- LAB-015 Archiving Laboratory Documentation
- LAB-020 Management of Reference Substances
- LAB-025 Laboratory Workbook
- LAB-030 Creation of Certificate of Analysis
- LAB-035 Managing Analytical Reagents
- LAB-040 Laboratory Waste Management
- LAB-045 Retention Samples Management in Laboratory
- LAB-050 Laboratory Supplier Approval
- LAB-055 Laboratory Results Out of Specification Investigation
- LAB-060 Laboratory Testing and Documentation of Raw Materials
- LAB-065 Laboratory Testing and Documentation of Finished Products
- LAB-070 Preparation and Maintenance of Stability Protocols for pharmaceuticals Products
- LAB-075 Stability and Trial Testing Procedure for pharmaceuticals Products
- LAB-080 Preparation of Disinfactant solution IPA
- LAB-085 Laboratory Analytical Determinations
- LAB-090 HPLC Reproducibility, Column Performance and Testing Guidelines
- LAB-095 HPLC Method Development & Validation Procedure
- LAB-100 Laboratory In Process and Finished Product Quality Control
- LAB-105 Laboratory Housekeeping and Glassware Cleaning
- LAB-110 Safety Procedure in Laboratory
- LAB-115 Use and Control of laboratory Chemical Materials
- LAB-120 Qualification of Laboratory Instruments
- LAB-125 Sampling of Raw Materials, In-process and Bulk Finished Product
- LAB-130 Stability Management Procedure
- LAB-135 Validation of Analytical Test Procedure
1.5: Microbiology Laboratory & Sterility Testing Procedures
- MICLAB-005 Entry Procedure for Sterile Filling Areas
- MICLAB-010 Validation of Aseptic Gowning Procedures
- MICLAB-015 Microbiological Data Recording Procedure
- MICLAB-020 Destruction of Biological Waste in Microbiology Laboratory
- MICLAB-025 Depyrogenation of Glassware in Microbiology Laboratory Oven
- MICLAB-030 Media Preparation in Microbiology Laboratory
- MICLAB-035 Aseptic Media Filling and Microbiology Integrity Leak (Soup) Testing Procedure
- MICLAB-040 Aseptic Media Filling and Soup Test Guideline
- MICLAB-045 Environmental and Plant Hygiene Monitoring Procedure
- MICLAB 050 Microbial Limit Testing Procedure by Using Laminar Flow Cabinets
- MICLAB-055 Microbiological Monitoring of Plant Water Systems
- MICLAB-060 Micro Laboratory Procedure for Sterility Testing
- MICLAB-065 Determination of Heat Resistance of Spore Forming Organisms
- MICLAB-070 Identification of Microorganisms to Genus and Species Level
- MICLAB-075 Micro Evaluation on Bioburden, Non sterile and Raw Materials
- MICLAB-080 Bacterial EndoToxin Testing (LAL) – Gel Clot Metho
- MICLAB-085 Bacterial EndoToxin Testing kCA Method
- MICLAB-090 Stock Suspensions of Micro Organisms
- MICLAB-095 Sterile Sampling Procedure for Microbiology Laboratory
- MICLAB 100 Microbiological Testing of Compressed Gasses
- MICLAB-105 Gel Clot Validation Method
- MICLAB-110 Laboratory Investigation and Retest Procedure for Atypical and Out of Specification Results
- MICLAB-115 Operation and Calibration of Sievers 820 TOC Analyser
- MICLAB 120 IPA Contamination Testing Procedure
- MICLAB-125 Control of Microbiology Test Methods
- MICLAB-130 Handling of Test Sample in Microbiology Laboratory
- MICLAB-135 Documentation Requirement For Micro Test Method Validation
- MICLAB-140 Maintenance of Culture Collection
- MICLAB-145 Choice of Effective Sanitizing Agents for Microbiology Laboratory
- MICLAB-150 Initial Investigation of Out of Specification (OOS) Results in Microbiological Laboratory
- MICLAB-155 Good laboratory practices (GLP) for microbiology and chemistry laboratories
- MICLAB-160 Handling of Media Diluents and Reagents in the Microbiology Laboratory
- MICLAB-165 Validation of Microbiological Test Methods
1.6: Standard Operating Procedure for Packaging Operation
- MAN-005 Clothing Requirements Inside the Factory Area
- MAN-010 Cleaning Responsibilities and Methods for Employees
- MAN-015 Factory Cleaning Procedure
- MAN-020 Manufacturing Pest Control Procedure
- MAN-025 Tours of Factory
- MAN-030 Management of Production Logbook
- MAN-035 Examples of Packaging Configuration for Production Line
- MAN-045 Checking Requirements of Components Prior to Use
- MAN-050 Safety Tag Out Procedure
- MAN-055 Procedures for Line Clearance, Line Opening and Line Cleaning
- MAN-060 Reconciliation Procedure of Component and Product
- MAN-065 Example-Operation of Barcode Reader
- MAN-070 Example-IBC Operation and Cleaning
- MAN-075 Example of a Tablet Packing Machine -Construction, Operation and Cleaning
- MAN-080 Example of Manufacturing Instruction for Tablet Packing
- MAN-085 Mop Cleaning Procedure
- MAN-090 Scheduling of Production Lines
- MAN-095 Vacuum Leak Testing Procedure for Finished Goods
- MAN-100 Weighing Equipment – Checking and Calibration
- MAN-110 Example of Operation of automatic Checkweigher for Finished Packs
- MAN-115 Machine Start up Challenges and In-Process Testing Procedures
- MAN-120 Finished Pack Sampling by Production Personnel
- MAN-125 Component Return Procedure From Packaging Floor
1.7: Warehouse Management Procedures
- PUR-005 Material Purchasing Information Record and Source List
- PUR-010 Generation of Purchase Order For Inventory and Consumables
- WAR-005 Procedure for Receipt of Incoming Goods
- WAR-010 Incoming Raw Materials and Components-Handling by QC Sampler
- WAR-015 Warehouse Processing Issues, Returns and Rejects
- WAR-020 Dispatch of Goods From Warehouse
- WAR-025 Warehouse Inventory Management Procedure
- WAR-030 Design of Warehouse Locations and Storage Area
- WAR-040 Finished Goods Transfer to Quarantine and Distribution Warehouse
- WAR-045 Sampling Procedure of Raw Materials
- WAR-050 Sampling of Components and Printed Materials
- WAR-055 Work in Progress Area
- WAR-060 Safety Procedure of Warehouse Racking
- WAR-065 Forklift Operation in Warehouse
- WAR-075 Example of Tablet Dispensary Procedure
- WAR-080 Example of Tablet Sampling Procedure as Raw Material
- WAR-085 Sampling and Inspection of Raw and Bulk Materials
- WAR-090 Sampling Inspection and Release of Packaging Materials
- WAR-095 Status Labels
- WAR-100 Sampling of Raw Materials in Sampling Booth
- WAR-105 Cleaning of Sampling Booths and Implements in the Raw Materials Quarantine Store
- WAR-110 Classification of Defects for Iincoming Packaging Components
- WAR-115 Storage or Handling Rules for Inventory Items
1.8: Environmental Health and Safety Procedures
- EHS-005 Hazardous Chemical Substance Management
- EHS-010 Environmental, Health and Safety Risk Management
- EHS-015 Waste Removal Process
- EHS-020 Identifying EHS Issues
- EHS-025 EHS Incident Management Procedure
- EHS-030 First Aid Procedure
- EHS-035 Blood and Body Fluid Spill Management
- EHS-040 Blood Borne Pathogen Exposure
- EHS-045 Building Cleaning Procedure
- EHS-050 Environmental Management System Plan
- EHS-055 Environmental Aspect Register
- EHS-060 Fire Protection Impairment Handling
- EHS-065 Hot Work Permit Procedure
- EHS-070 Hazard Identification and Incident Investigation Reports
- EHS-075 First Aid Procedure
- EHS-080 Industrial Hygiene Sampling for Airborne Contaminants
- EHS-085 General Security Procedure for GMP Manufacturing Area
- EHS-090 Occupational Medical Support Procedure for a GMP Site
- EHS-095 Pharmaceuticals Pest Control Procedure
- EHS-100 Personal Protective Equipment (PPE) Policy for a GMP Manufacturing Site
- EHS-105 Environmental Health and Safety Training
- EHS-110 Laboratory Spill Response
- EHS-115 Process Safety
- EHS-120 Industrial Hygiene Sampling
- EHS-125 Selection of Personal Protective Equipment (PPE)
- EHS-130 Environmental Health and Safety Risk Assessment Methodology
Part 2: Quality and Validation Manuals
- Manual – 001 Evaluation of Contaminant Options for Packing of Solid Dosage Forms
- Manual – 002 Retention and Disposal of GMP Documents and Retention Samples
- Manual – 003 Certificate of Materials Supplied to Receiving Manufacturing Site
- Manual – 004 Quality Assurance Agreements
- Manual – 005 Procedure for Quality Assurance Management of Contractors
- Manual – 006 Guidelines for Regulatory Inspections
- Manual – 007 Quality and Compliance Auditing
- Manual – 008 Auditor Training
- Manual – 009 Facility Based R&D QA Audit
- Manual – 010 GMP Compliance Improvements Plans
- Manual – 011 Archiving, Disposal and Record Management
- Manual – 012 Internal Quality Assurance Agreements
- Manual – 013 Audit of a Distribution Site
- Manual – 014 Supplier Auditing
- Manual – 015 Management of Master GMP Document
- Manual – 016 Artwork Creation & Control of Printed Packaging Components
- Manual – 017 Release of API Bulk Formulated Products & Part Finished Packs
- Manual – 018 Computerized Systems Risk Management
- Manual – 019 Batch Confirmation Certification & Release by a Qualified Person within the EU
- Manual – 020 Cross Contamination Risk Evaluation Process for Commercial Compounds
- Manual – 021 Certificate of Analysis & Certificate of Manufacture
- Manual – 022 Pharmaceutical Product Reviews
- Manual – 023 Warehousing and Distribution of Commercial Products
- Manual – 024 Utility Standards
- Manual – 025 Conducting Investigations
- Manual – 026 Management and Documentation of Training
- Manual – 027 Definition and Documentation of Raw Data
- Manual – 028 Risk Management in the Quality Assurance and Compliance Area
- Manual – 029 Manufacturing Deviation Management
- Manual – 030 Study Based GLP Quality Assurance Audit for Critical Phases
- Manual – 031 Guideline for Development and Contents of Specifications
- Manual – 032 R&D QA Audits for Suppliers and Vendors
- Manual – 033 Manufacture Packing and Shipping of Materials Ahead of Full QA Clearance
- Manual – 034 Determination of Storage Periods for APIs Excipients Intermediates and Raw Materials
- Manual – 035 The Preparation of Process Validation Master Plan
- Manual – 036 Process Validation of Bulk Drug (API and Intermediate)
- Manual – 037 Process Validation for Formulated Products
- Manual – 038 Cleaning and Cleaning Validation of API Plant and Equipment
- Manual – 039 Sterilization Process Validation
- Manual – 040 Cleaning and Cleaning Validation For Formulated Products
- Manual – 041 Analytical Laboratory Procedure Validation
- Manual – 042 Water Quality Standard
- Manual – 043 Sterility Testing Procedure
- Manual – 044 Endotoxin Testing Procedure
- Manual – 045 Guideline for Stability Testing for R&D
- Manual – 046 Storage and Expiry Dating of Analytical Reagents in Laboratory
- Manual – 047 Preparation & Maintenance of Stability Protocols and Stability Master Plans
- Manual – 048 Commercial Stability Testing of API (Pure Bulk Drug)
- Manual – 049 Commercial Stability Studies at Contractors
- Manual – 050 R&D Laboratory Quality Assurance Record Retention Procedure
- Manual – 051 Microbiological Testing for Non Sterile Drug Product
- Manual – 052 Reference & Retention Samples
- Manual – 053 Laboratory Equipment Qualification
- Manual – 054 Manufacture and Microbiological Testing of Sterile API & Drug Product Within R&D
- Manual – 055 Commercial Stability Testing For Formulated Products
- Manual – 056 Environmental Monitoring
- Manual – 057 Trending of Stability Data
- Manual – 058 Laboratory Out of Specification Results Investigation
- Manual – 059 Manufacturing Documentation
- Manual – 060 Maintenance and Calibration of GMP Critical Items in Manufacturing Operations and R&D
- Manual – 061 Retreatment and Blending of API & Formulated Product
- Manual – 062 In-Process Testing, Checks and Sampling
- Manual – 063 Management of Returned Goods
- Manual – 064 Receipt Handling and Storage of Starting & Packaging Materials
- Manual – 065 Control of Packaging Operation
- Manual – 066 Requirements of Facilities For Sterile and Non-sterile Drug Manufacturing
- Manual – 067 Labeling and Packaging of Investigational Medicinal Products and APIs in R&D
- Manual – 068 Principles and Responsibilities for The Management of Change in Manufacturing Operations
- Manual – 069 The Validation of Facilities and Systems
- Manual – 070 Information Technology Infrastructure Qualification
- Manual – 071 Management of Change in Computerised System
- Manual – 072 Access by Regulatory Authorities and Auditors to Electronic Records
- Manual – 074 Electronic Records and Electronic Signatures
- Manual – 077 Analytical Procedures and Validation
- Manual – 078 Technology Transfer of Established Medicine from One Commercial Site to Other
Part 3: Quality and Validation Guidance
3.1: Analytical Test Method Validation Guidance
- Guidance 001 – Analytical Test Method Validation – General Guidance
- Guidance 002 – Analytical Test Method Validation – Risk Assessment and Prioritization
- Guidance 003 – Analytical Test Method Validation – System Suitability
- Guidance 004 – Analytical Test Method Validation – Precision and Accuracy
- Guidance 005 – Analytical Test Method Validation – Quantitation and Detection Limit
- Guidance 006 – Analytical Test Method Validation – Linearity, Range and Specificity
- Guidance 007 – Analytical Test Method Validation – Robustness
3.2: Cleaning Validation Guidance
- Guidance 008 – Calculations of Residue Limits for Drug Product for Equipment Cleaning
- Guidance 009 – Guidance for Swab Sampling and Visual Inspection Locations for API Equipment
- Guidance 010 – Product and Equipment Grouping and Worst Case Product Selection
- Guidance 011 – Rinsate and Swab Sample,Test Method Development and Validation
- Guidance 012 – Visual Inspection and Quantitation Practices
- Guidance 013 – Cleaning Verification – Investigating Unknown Peaks in Chromatography
- Guidance 014 – Cleaning Evaluation Documentation and Records for Cleaning Activities
3.3: Process Validation, Packaging and Equipment Qualification Guidance
- Guidance 015 – Critical Process Parameters for Drug Product
- Guidance 016 – Identification of the Critical Steps for Drug Product Process
- Guidance 017 – Process Validation for Drug Products and Medical Devices
- Guidance 018 – Equipment Cleaning Validation For Active Pharmaceutical Ingredients
- Guidance 019 – Equivalence Criteria of Impurities for API Process Validation
- Guidance 020 – Equivalency Comparison of DP Validation Batch Data to Reference Batches
- Guidance 021 – Establishing and Extending Clean Equipment Hold Times
- Guidance 022 – Evaluating Non-Cleaned Equipment Hold Times for Cleaning Validation of APIs and Drug Products
- Guidance 023 – Evaluation of Changes for Potential Impact on Process Validation
- Guidance 024 – General Guidance for Process Validation Sampling
- Guidance 025 – Guidance for Swab and Visual Inspection Sampling Locations for Drug Products Equipment
- Guidance 026 – In-Process and Bulk Drug Product Holding Times
- Guidance 027 – Demonstration of Active Pharmaceutical Ingredient (API) Batch Homogeneity
- Guidance 028 – Documentation Example for Continuous Quality Verification
- Guidance 029 – Documentation to Support Continuous Quality Verification
- Guidance 030 – Guidance on Selection Criteria of Dose and Toxicity Data
- Guidance 031 – Inspection Attributes in Packaging Validation of Non-Sterile Drug Products
- Guidance 032 – Laboratory Equipment Qualification
- Guidance 033 – Matrices and Bracketing in Process Validation
- Guidance 034 – Considerations for Selecting Packaging Lot Sizes During Packaging
- Guidance 035 – Non-Sterile Active Pharmaceutical Ingredient (API) Manufacturing Area
- Guidance 036 – Potential Critical Packaging Process Parameters and Validation Practices
- Guidance 037 – Process Validation Sampling for Non-Sterile LiquidSemi Solid Drug Products
- Guidance 038 – Process Validation Sampling for Non-Sterile Solid Dose Drug Products
- Guidance 039 – Performance Qualification versus Process Validation
- Guidance 040 – Periodic Review of Processes and Systems
- Guidance 041 – Release For Commercial Use of Drug Product and API Pre-Validation and Validation Batches
- Guidance 042 – Selection of Critical Process Parameters for Validation
- Guidance 043 – Semi-Solid Dosage Forms-Critical Process Parameters
- Guidance 044 – Solid Oral Dosage Forms-Potential Critical Process Parameters
- Guidance 045 – Solvent Recovery During Validation
- Guidance 046 – Validation Test Deviations
- Guidance 047 – Validation Activities during Technology Transfers
- Guidance 048 – Validation Considerations for Re-work and Re-process of API
- Guidance 049 – Validation Documentation
- Guidance 050 – Shipping Validation for Biopharmaceutical Materials Derived from Biotech Processes
- Guidance 051 – System Level Impact Assessment for Information Systems
- Guidance 052 – Clean Pure Steam System Commissioning and Qualification – Sampling Plans
- Guidance 053 – Component Level Impact Assessment for Information System Application
- Guidance 054 – Cycle Validation for Freeze Drying
- Guidance 055 – Documenting IQ, OQ, PQ Protocol Test Results for Equipment, Facility and Computer
- Guidance 056 – Material of Construction Documentation
- Guidance 057 – Packaging Process Documentation Transfer for Drug Products
- Guidance 058 – Purified Water and Water for Injection System Commissioning and Qualification Sampling Plans
- Guidance 059 – Quality Considerations for Direct Impact Compressed Air and Nitrogen Systems
3.4: Quality Management Guidance
- Guidance 060 – Product Quality Complaint Handling
- Guidance 061 – Application of Quality Risk Management (QRM) to Periodic Review of SOPs
- Guidance 062 – Statistical Rationale for Raw Material Sampling
- Guidance 063 – Quality Risk Management for Critical Instrument Calibration
- Guidance 064 – Structured On-the-Job Training System
- Guidance 065 – Training system for Aseptic and Preparation for Aseptic Operators and Support Staff
- Guidance 066 – Disposal of Rejected and Waste Materials
- Guidance 067 – QA Self-Appraisals
- Guidance 068 – Material Status Indication
- Guidance 069 – Annual Product Records Review Guideline
- Guidance 070 – Receipt, Approval and Use of Labels and Labeling
- Guidance 071 – Weighing and Measuring Practices In Manufacturing Operations
- Guidance 072 – Material Supplier Approval
- Guidance 073 – Storage & Distribution of Drug Products and Medical Devices
- Guidance 074 – Control of Manufacturing and Packaging Defects Non Sterile
- Guidance 075 – Pest Control
- Guidance 076 – Raw Materials and Packaging Materials Receipt
- Guidance 077 – Sampling of Production Materials and Finished Goods
- Guidance 078 – Water Purification, Storage and Distribution For Pharmaceutical Production
- Guidance 079 – Use of a Risk-Based Approach To Establish External Quality Assurance Audit Frequency
- Guidance 080 – Reduced Testing Program
- Guidance 081 – GMP Training System
- Guidance 082 – Stability Testing
- Guidance 083 – Quality Risk Management (QRM) Application to Identify Deviations vs. Events
- Guidance 084 – Implementation of Real Time Release
- Guidance 085 – Preventive Maintenance
- Guidance 086 – Calibration of Equipments
- Guidance 087 – Evaluation Process Supporting Elimination of Defined Shipment Temperature Range
- Guidance 088 – Determining Testing Patterns and Acceptance Criteria for Analytical Method Transfers
- Guidance 089 – Risk Management Application to Establishment of Weighing Device Performance Testing Intervals
- Guidance 090 – Analytical Laboratory Management
- Guidance 091 – Microbiology Laboratory Management
- Guidance 092 – Transfer of Analytical Methods
- Guidance 093 – Quality Agreements
- Guidance 094 – Systems Validation
- Guidance 095 – Metal Detection
- Guidance 096 – Hose Management
- Guidance 097 – Use of Process Analytical Technology
- Guidance 098 – Implementation of Process Analytical Technology
- Guidance 099 – Validation of Process Analytical Technology System
3.5: Aseptic Operations Guidance
- Guidance 100 – Alternatives to Formaldehyde Fogging of Clean Rooms
- Guidance 101 – Clean Steam Systems
- Guidance 102 – Cleaning and Sterilization of Aseptic Manufacturing Equipment
- Guidance 103 – Container Closure Integrity for Sterile Drug Products
- Guidance 104 – Controlling the Microbiological Quality of Solid Oral Dosage Forms
- Guidance 105 – Defining Worst Case Conditions for Aseptic Process Simulations
- Guidance 106 – Explanation of Repeat Testing & Retesting During Micro OOS Investigation
- Guidance 107 – Gamma Radiation Sterilization
- Guidance 108 – Lyophilization
- Guidance 109 – Lyophilizer Loading and Unloading Recommendations
- Guidance 110 – Microbial Attributes Testing of Non-Sterile Solid
- Guidance 111 – Microbiological Testing in Cleaning Validation for APIs and Drug Products
- Guidance 112 – Overview of Trending of Environmental Monitoring
- Guidance 113 – Packaging System Integrity for Sterile Medical Devices
- Guidance 114 – Preventing Cross Contamination
- Guidance 115 – Prevention and Control of Fungal Contamination in Tablets
- Guidance 116 – Sanitant Rotation in a Routine Sanitization
- Guidance 117 – Sterilization or Depyrogenation Validation – Non Product
- Guidance 118 – Unplanned Cleanroom Power Outage Time Limit and Recovery
- Guidance 119 – Use of Sterilized Goggles Within the Aseptic Processing Area
- Guidance 120 – Water Activity in Pharmaceutical Manufacturing
- Guidance 121 – Assessment of Shipping Processes for Drug Products
- Guidance 122 – Cold Chain Management of Biopharmaceutical Materials
- Guidance 123 – Stability Considerations for Planned or Unplanned API Process Changes
- Guidance 124 – Clean Process – External Vial Capping Operations
- Guidance 125 – Use and Recovery of Solvents in API Manufacturing
- Guidance 126 – Establishing Reevaluation Intervals for API Intermediates
- Guidance 127 – Conversion to Animal Free or TSE Risk Free API Processing
- Guidance 128 – Filing Strategy for Specifications for Raw Materials used in API
- Guidance 129 – Labeling of APIs and API Intermediates
- Guidance 130 – Post Approval Equipment Changes to API Manufacturing Processes
Part 4: GMP Good Practices
Good Practice 01: Good Working Practice on Facilities and Equipment
- Equipment Cleaning for Drug Products
- Identification of Equipment Areas and Processes
- Equipment Cleaning for Active Pharmaceutical Ingredients (APIs)
- Calibration
- Preventative Maintenance
- Cleaning and Sterilization of Aseptic Manufacturing Equipment
- Areas and Facilities Cleaning and Maintenance
- Pest Control
- Water Purification, Storage, and Distribution for Pharmaceutical Production
- Air Handling Systems & Air Classifications for Aseptic Operations
- Clean Steam Systems
- Aseptic Area Environmental Control
Good Practice 02: Good Working Practice on Material Management
- Reevaluation of Stored Materials
- Disposal of rejected and waste material
- Material Status Indication
- Material Supplier Approval
- Raw Materials and Packaging Materials – Receipt
- Sampling of Production Materials and Finished Goods
- Storage and Distribution of Drug Products, Medical Devices, and Related Materials
- Subdividing Dispensing & Transferring Materials to Production Areas
- Quarantine Shipment
Good Practice 03: Good Working Practice on Labelling and Packaging
- Instructions for Filling, Labeling and Packaging Pharmaceutical Drug Products and API’s for Commercial Purposes
- Creation, Revision, and Approval for Artwork Used on Packaging Components
- Receipt, Approval, and Use of Labels and Labeling
- Container Closure Integrity for Sterile Drug Products
- Packaging System Integrity for Sterile Medical Devices
Good Practice 04: Good Working Practice on Manufacturing Operations
- Inspecting for Manufacturing and Packaging Defects-Aseptic
- Instructions for Manufacture of APIs and Drug Products
- Uniform Practices for Manufacturing Operations
- Personnel Qualification Program for Aseptic Processing Areas and Preparation for Aseptic Areas
- Aseptic Processing Facility Environmental Monitoring
- Use and Recovery of Solvents in API Manufacturing
- Metal Detection
- Weighing and Measuring Practices in Manufacturing Operations
- Gamma Radiation Sterilization
- Preventing Cross Contamination
- Control of Manufacturing and Packaging Defects Non-Sterile
- Sterilization/Depyrogenation Validation: Non-Product
- Gowning Practices for Aseptic Processing Areas and Preparation for Aseptic Areas
- Cleaning Depyrogenation and Sterilization of Containers and Closures
- Sterilizing Filters and Filtration Systems
- Moist Heat Terminal Sterilization of Aqueous Parenteral Products
- Media Fills for Sterile Drug Products and Aseptically Processed Medical Devices
- Batch and Lot Identification
- Aseptic Manufacturing Practices.
Good Practice 5: Good Practice on Laboratory Management
- Analytical Laboratory Investigations
- Foreign Matter Control, Testing and Inspecting of Sterile Products
- Evaluation and Investigation of Trace Unidentified Chromatographic Peaks
- Laboratory Documentation
- Laboratory Management
- Stability Testing
- Sterility and Bacterial Endotoxin Testing
- Sterility Test Isolators
- Transfer of Analytical Methods
- Use and Control of Laboratory Reagents and Reference Standards
- Verification of Compendial Analytical Methodology
- Microbiology Laboratory Investigations
Good Practice 6: Good Practice on Validation Requirements
- Biological Test Methods Validation; Analytical Methods Validation
- Equipment Cleaning Validation for Active Pharmaceutical Ingredients (APIs)
- Equipment Cleaning Validation for Drug Products
- Laboratory Equipment Qualification
- Microbiological Methods Validation
- Packaging Validation
- Process Validation for Active Pharmaceutical Ingredients (API)
- Process Validation for Drug Products and Medical Devices
- System Validation
- Validating Aseptic Processing – Active Pharmaceutical Ingredients (API)
- Validation of Analytical Methods for Equipment Cleaning
- Validation Requirements and Documentation
Part 5: List of All Quality Forms
Part 6: GMP Skill Booster Modules and Quiz
- GMP Skill Booster: Quality Management Fundamentals
- GMP Skill Booster: Cleaning Practices in GMP
- GMP Skill Booster: Good Documentation Practice
- GMP Skill Booster: Role of Warehouse in GMP
- GMP Skill Booster: Good Laboratory Practice
- GMP Skill Booster: Overview of Microbiology Tests
- GMP Skill Booster: Overview of Packaging Operations
- GMP Skill Booster: Preventing Contamination in GMP