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QMS-005 Preparation of Standard Operating Procedure

DepartmentQuality ManagementDocument noQMS-005
Prepared by: Date: Supersedes: 
Checked by: Date: Date Issued: 
Approved by: Date: Review Date: 
 
Document Owner

Quality Assurance Manager

Affected Parties

All GMP colleagues

Purpose

This procedure provides a guideline on how to write a Standard Operating Procedure (SOP), including how to format the document.

The “Purpose” of a SOP is to provide detailed instructions on how to carry out a task so that any employee can carry out a task correctly every time.

The purpose or objective of a SOP should restate and expand a well-written title.

A well-written SOP will facilitate training. Having complete instructions helps Trainers to ensure that nothing is missed and also provides a reference resource for trainees.

The best SOP is one that accurately transfers the relevant information and facilitates compliance with reading and using the SOP.

Scope

This SOP is for all writers of SOP’s. The SOP details how to format a SOP and the guidelines for writing clear and concise documents.

Definition
Standard Operating Procedure (SOP)

Standard Operating Procedures (SOPs) are issued to specifically instruct employees in areas of responsibility, Work Instructions, appropriate specifications and required records.

SOPs outline procedures, which must be followed to claim compliance with GMP principles or other Statutory rules and regulations.

Procedures can take the form of a narrative, a flow chart, a process map, computer screen printouts or combination of all or any other suitable form, however must be written in appropriate, effective grammatical style. (e.g. plain English).

Form

A document which is to be printed at the time of use and filled out for the purpose of becoming a record (e.g. Library Log Form), or for the purpose of becoming Visual Display tool.

Template

A form to be used as a template for creating other documentation

Visual Display (VD)

A form requiring no additional data to be added, (i.e. no written record) which provides visual information to instruct in the process, e.g. Out of Order Tag. The information can be in the form of pictures or photographs; flowchart; operating instructions; or a notice.

The Visual Display form is usually located in a permanent position, however maybe in use for a specific period of time, e.g. for a single batch. Pages from a single Visual Display form must be located together in a specified location.
A location form (Form-410) must be placed in the Satellite File so the VD can be located if superseded or cancelled.

 

Related Documents

TEM-095

SOP Template

Form-410

Document Location in Satellite File

QMS-015

Quality Documentation Management and Change Control

 

EHS Statement

Note any hazards of the job and list the Personal Protective Equipment (PPE) that is required to carry out the task. Well-written SOP’s help keep employees safe at work.

1. Procedure

Assign a title to the SOP.

Request a new SOP template (TEM-095) from the Document Control Officer (DCO). A number will be assigned to a template. See SOP QMS-015.

You will be advised when the SOP is in the Draft

Styles are embedded in the template.

Use Styles from Microsoft Word to format the SOP. Do not alter the format of the template.

Type the text, highlight it and then drop down the Styles menu and select the Style required, e.g. Heading 3.

Note: When all the headings have a Style they will number consecutively.

A ‘Table of Contents’ (Heading 1, Heading 2) will generate automatically if Styles have been used.

The File/Page Setup (Margins) is to be as per TEM-095 (template):

Top, Bottom, Left, Right:      2 cm

Gutter:                                 0 cm

Header:                               1 cm

Footer:                                1 cm

2.            Guidelines for Writing SOP’s

Standard Operating Procedures (SOP’s) need to be written from a technical perspective. This means that they must be:

Clear and Concise – avoid writing wordy sentences or using ambiguous words.

All text is to be typed using font type “Arial” size 10 with single line spacing.

Use job titles and/or functions, not people’s name.

Written using Plain English guidelines and written using the fewest possible words, phrases and paragraphs.

If a procedure has a number of different steps, use bullets to break the procedure into each stage

Complete – include all the necessary information to perform the procedure.

Objective – contain facts only. Extra information should be removed and placed into an Appendix or be placed into a Manual.

Coherent – follow a logical thought process and number all steps to complete the procedure,
if using Hierarchal format, see Hierarchal example below.

Where possible, use graphics, photographs, icons and flowcharts, as these can be more effective communication than just using text. (Seek advice from DCO regarding insertion of these objects.)

3.            Follow the tips below when writing a SOP:

Have a specific reader in mind. Know the type of person who will be reading the procedure and tailor the writing accordingly.

Make a rough flowchart, which provides you with a representation of the whole process before you break it up into procedures or steps of a process.

Start each step of the procedure with an action word, e.g. Lift, take, turn on, etc.

Write the rough draft. Write, with the flowchart in front of you, and write as if you were talking, to maintain your train of thought.

Use graphics and visuals. These can often be more effective than text.

– Revise the draft.

– Editing guidelines.

– Is the SOP clear?

– Is it written in a logical order?

– Are any new ideas introduced and explained?

– Are sentences too long and complicated?

– Are any sections of the SOP vague?

4.            Presenting the SOP

Use any of the following four (4) methods in preparing a SOP:

Simple Steps or a Checklist

These are easy to write and work very well when writing short, simple and straightforward tasks.

Example: Making a cup of tea:

– Collect a cup and saucer

– Place teabag into cup

– Boil water in kettle

– Add water to cup and teabag

– Allow tea to infuse

– Remove teabag

– Add milk and sugar (if desired)

– Hierarchical steps

This extension of the simple steps format works well for procedures that require more detail or sub-steps:

Example: Figure 1: Using Style Heading 1 & Heading 2 for numbering

Linear Flowchart

This is a graphic version of the two previous formats. This is good to use where activities are required to be done in a specific order::

Example: Figure 2: Example of a simple Flowchart

Annotated Pictures

Simple pictures or process picture maps can reduce the need for written explanations and can shorten complex and detailed SOP’s.

Branching Flowcharts

This format makes complex SOP’s easier to follow. Boxes within the flowchart can also be expanded to include checklists or sub steps:

Example: Figure 3: Branching Flowchart

5.            SOP Format

5.1.         Header

5.1.1.     Subject: Standard Operating Procedure

5.1.2.     Title: Typed in sentence case and bold

5.1.3.     Department: Typed in sentence case and bold

5.1.4.     Document no: Typed in upper case and bold

5.1.5.     Prepared by: Author who writes the text

5.1.6.     Checked by: Authorization of the author’s Line Manager who ensured the text is alright.

5.1.7.     Approved by: Approved by an authorized person from the Quality Assurance.

5.1.8.     Supersedes: Type the last version number of the document

5.1.9.     Date Issued: The date from which the document is filed into master database and distributed to satellite files.

5.1.10.  Review Date: The next review date of the current version.(See SOP A.8.1)

5.2.         Footer

5.2.1.     The phrase: “This is not an approved copy unless stamped in red”

5.2.2.     File Location: Location of the Database where the soft copy is saved.

5.2.3.     Date Printed: Type the date when the copy is printed.

5.2.4.     Page Number: Create automatic page number from the footer.

6.            General Document Titles

6.1.        Document Owner

Responsible for approving SOP content and ensuring its adherence.

6.2.        Affected Departments

List all departments affected by this SOP.

6.3.        Purpose

The Purpose of a SOP is to describe the performance of a controlled process and should restate a well-written title.

6.4.        Scope

In writing a Scope, ask the question. What the procedure will cover and what is its

limitation? Describe the range of applicability of the procedure. Scope may be limited

for example, to one department, one process or one task or may applicable to many.

6.5.        Definition

Write Definitions for any technical terms and acronyms used in the SOP.

6.6.        Related Documentation

Include references to all other relevant documentation, e.g. SOP’s, Forms, Visual Display etc.

6.7.        EHS Statement

Include anything in the procedure that will have a EHS impact.

6.8.        Table of Content

6.9.        Procedure

Describe the procedure in a step-by-step, chronological manner.

6.10.     Appendices (if applicable)

List all appendices in the following format:

Appendix 1- {Title}

Appendix 2- {Title}, etc

If there are no appendices for this SOP, write the statement “Not Applicable”.

6.11.     Summary of Changes

Record all changes made to the current version of SOP, include Step numbers for clarity.

 

Summary of Changes

Version #

Revision History

QMS-005

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